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how to polish metal to a mirror finish by hand

Thanks for showing me.Need to get the materials first. !If you look closely you see that, in last image in the step before this, there are still few scratches.So what do we do?Very simpleRepeat the entire process again. Using a focused magnetic field, these particles can then be directed to abrade away against the interior surface to achieve a fine polish. The most important thing to keep in mind when polishing aluminum is that the smoother you get the surface, the more mirror-like it will be when you are finished. Use 400 or 600 grit wet-dry paper. admire your reflection in your mirror finished metal. Titanium is a durable and low maintenance metal. 2) Brasso or other similar metal polishes have a micro fine abrasive that polishes the metal and removes any contamination like greasy fingerprints. on Introduction. cleans it with Acetone and cloth or tissue3. It's also known as "wood alcohol" and methyl hydrate here in Canada. This saves some time and arm movements of rubbing the polish in. coarse polish with a soft buffing wheel. For the first side I didn't do this part, and generally isn't necessary. start with a course sand paper, the grade being dependent on the original condition of the finish of the surface. How to Polish Aluminum Like a Mirror: Video tutorial on how to polish aluminum with a mirror finish. Green compound is well suited to final finish work on ferrous and non-ferrous metal and, with a loose-sewn buffing wheel, can produce good colour and a glossy finish. Although the process does require repetition, once you have completed it, you will be able to see the benefit immediately after completion, and you will have customized a piece of metal to look good. Copper and Brass.Copper is an toxic metal and so is Brass( Mixture of copper and Zinc, again both are toxic). Be especially careful during this step, as sanding through the finish is easy with the coarser paper. Buff the entire surface of the metal to remove any large scratches from the sanding stage. hmm, going to try this with sheet aluminum. 5. Rub with 1000 grid sand paper6. Replace the material on the buffing wheel with a white stitched mop. The finish you can achieve with these is very good but if you are after a mirror finish you may wish to apply some rouge on a piece of leather, suede or similar - read more about this below. Like the sandpaper it also comes in ranges from coarse to fine. Either sand the surface by hand, or using a sanding tool. I have a quite large area to polish, two big elevators, doors, cabin. I have attached the WWE Title image. Step 1: Machine the Aluminum Picture of Machine the Aluminum I've never seen that. Buffing compounds are chosen to accord to the metal being polished. 2) From where to start > sandpaper 800 to 2000 or 2500? Finish with a fine sandpaper, a 320 or a 600 grit. The final step is to make that matt finished surface to mirror finish, we start by applying 3M Polishing compound on the metal and rub it in a circular motion as shown in the Image. To get a mirror finish you need to use a polishing wheel on a bench grinder if you don't have a hand held baby and use a special soap. Dirtier frets might need two passes over. Is it possible that technique onto silver zinc alloy? Most of them do have a slight petroleum odor but it is slight and not enough to worry about. Copyright 2020 Leaf Group Ltd. / Leaf Group Media, Motorcycle: Polishing motorcycle parts to a mirror finish. I have inquired about chemical solvents, but I … Sand the entire surface with a 40 grit sandpaper, before working up to a finer sandpaper. However, just like any other metal, titanium can get scratched or lose its luster. Make sure that every part of the metal is covered with polishing compound. Brass looks discolor in terms of time and gets damaged. 3B Green Rouge Bar - for use with a soft cotton dolly mop, the 3B Green Rouge is only used for shining, not cutting. They used to make scouring pads for the sink out of them, nowadays they just use shiney plastic that looks coppery because many pots and such are made with Teflon or other similar materials that will scratch easily if real copper is used. Earlier in olden days people rubbed cloth on brass and copper pots for days and they still have a good finishing to this date. 5 years ago Now you can try a course polish followed by a fine/very fine polish from this stage but if you want a true Mirror finish I'd track down some 1200 - 1500G wet sand paper and hit it up with that first. Either sand the surface by hand, or using a sanding tool. But, following the right methods, you can do it easily without going to a professional. But it does help to get rid of scratches … This is true for iron and some of its alloys--not brass or copper in any normal situation. If needed, you can repeat the process until you do get a mirror shine. Explore handy and useful polishing metal to a mirror finish now. How to Polish Aluminum Engine. Episode 30 . Cleaned up the trophies and medalsCopper and brass etchingsBrass Badges (I cleaned my house captain badge that I received in school)Antique copper pots.Even the metal clipper on my Pen!! This will increase the shine and smoothness of the surface, ready for the finishing process. If you have sandpaper, a buffing wheel, and some compounds, you can get pretty close to mirror. Available in fine to coarse grades, you can take a relatively coarse and grained looking piece of metal, stone or glass work down to a superb mirror finish in no time. Any tips or advice would be grateful. How to cool it cause I can't use water cause it's brass (copper alloy). As an example I am using a piece of aluminum square stock, but I have used this method many times before on valve covers, other aluminum engine components, motorcycle parts, throttle bod… Get some hints and tips on how to polish your silver jewellery by hand to a mirror finish . Also note that many metal polishes have a very mild acid to help dissolve oxidation, so in some cases there is no sanding needed at all but a power drill or polisher would still make the work go faster than doing it by hand. Using a cloth or rag, wipe vigorously buff back-and-forth to reveal a lovely new shine on the fret. Scotch padsSand paper of 400, 600, 800, 1000, 1500 and 2000 grid.3m polishing compound or any other polishing compound.Polishing wheel or buffing wheel.Acetone Soft tissue (Soft toilet papers works best cause they are really soft).Sterile rubber gloves (Optional). Be gentle on plastic. The surface is vigorously rubbed until most of the unwanted material is removed. Did you make this project? Now, polish the other three wheels. Wipe away the polish. Sometimes its really difficult dealing with metals like copper and brass (Two metal that we'll be dealing with) . * (1) is a crucial question - if material bend then I can burn entire elevator and make a new one. To polish copper to mirror finish, I'm a Printmaker and often work with industrial copper which has to be polished to mirror finish. Use a grey or brown compound again and buff the entire surface. on Introduction. I'm learning electronics, robotics, wood working and science in general. fine polish with different soft buffing wheel. If it can, is the same instructions, materials and so on. Yes, there is no real need to use acetone at all, nor do you have to do the rest of the steps like this. The common stainless-steel mirror surface is divided into 6K, 8K, and 10K according to the degree of its mirror effect after processing. If you are polishing plastic, choose a blue compound and pair it with a loose-sewn buffing wheel. I agree, this is much better than acetone for the purpose discussed. on Step 1. But after buffing it, you still need to rub … Repeat step 25. The harder the metal, the chosen compo… Allow the aluminum engine to cool completely. Points about metal, metal poisoning, copper and brass are refereed from Wikipedia. 5 years ago It’s not an easy task to polish brass or copper materials to a mirror finish. 3) How much time is necessary to polish 1 sqm? I have to say I cringed at the picture that showed the drill press being used by a gentleman wearing a necktie. This will provide an extremely bright, deep mirror finish. How to polish your silver jewellery to a mirror finish. Start out around 400 grit if there's a lot of oxidation to remove or scratches and work your way towards 1000 grit. Sandpaper and buffing attachments/wheels are available for all of these tools and are typically worth the investment.That being said, power tools aren’t necessary. So are you saying we metabolize it? This is one of many strategies to get aluminum to a mirror finish. A dull non-finished metal part look's tacky than an well finished part. Use a calico mop and a white compound for the final stage. Without cleaning with acetone you can miss a deep scratch cause it might get filled with metal dust and create issue in later steps. Acetone is fairly non-toxic, as solvents go. I may need to do the techniques to get rid of the sanding marks. Well I wasn't! Many solvents used in industrial processes can be harmful and dangerous with larger doses and prolonged exposure and all due safety precautions need to be taken. Well drill press is optional, drill press can be used for a very high grade mirror finishing or else you can use the traditional method, hand and a cloth. Copperiedus can occur from eating acid foods cooked in uncoated copper cookware, or from exposure to excess copper in drinking water or other environmental sources. Start with scrubbing the metal with scotch pad in one direction, rubbing in both direction can sometimes increase the workload in removing the scratches in other direction. With a rotary tool, Heavy Metal liquid polish (green/medium), and felt wheels I was able to get to this point, after over 6 hours on just this section: On this one section I've been able to get a distorted/hazy mirror finish (total 6 hours), the rest I left at a shiny satin nickel -ish finish (about 4 hours). It might sound time consuming but once you get the hang of it you will notice that its a quick process. 5 years ago You can do this process by hand or by using a buffing wheel. 1 year ago Drill presses and neckties are a very scary combination. At Pier 9, we have a buffing hand-tool with some nice cotton buffing heads. Shop our 'Polishing By Hand Tool Kit' Copper toxicity, also called copperiedus, refers to the consequences of an excess of copper in the body. To smooth out the finer marks, the surface is polished with a very fine (600) grit, copper plated, then buffed to a mirror finish with an airflow mop. "Copper wool"? This will remove any debris, which makes polishing the aluminum easier. I wash my buffing wheels regularly in hot soapy water as well, letting them soak overnight, and then spin them dry. Rub with 800 grid sand paper4. 2 years ago. Reply Additionally sometimes instead of sandpaper for step one, you might have better results with steel wool, or copper wool for softer surfaces. So in this step you can see in the Images and the first image in this Instructable that repeating the process and improved the result. Avail offers on potent and conducive polishing metal to a mirror finish for various uses such as cutting, spinning, shaping etc at Alibaba.com. Your body can even turn it into glucose. Acetone is not as toxic as a post on this thread seems to suggest . Question Now using a drill pressI have put a Buffing wheel on the drill press ( you can also use cordless drill or drill), but interestingly just using a piece of cloth works too. This will be the stage that gives the mirror finish. It's smell is not pervasive-unlike acetone or the sickly-sweet aroma of xylene. All kinds of stuff comes out of them. for example normal mill finished stainless, start off with 120 grit, then sand to an even texture, followed by 240 grit, followed by 400 grit followed by 800 grit followed by 1200 or 1500 then polish with a coarse metal polish then a fine metal polish. Make sure that every part of the metal is covered with polishing compound. This is gradually followed by using finer and finer grits along with a suitable polishing compound and finally a stage of buffing with designated wheels and a high quality buffing barto get a mirror finish. There are so many used, but what have I done. Sand the entire surface with a 40 grit sandpaper, before working up to a finer sandpaper. Archaeological evidence shows that humans have been polishing metal more or less since we figured out how to use m… Emile Heskey has been a professional writer since 2008, when he began writing for "The Journal" student newspaper. The diamond grinding paste is mixed with a water soluble oil and comes in an easy to apply 5g … After some research I decided to try using WD40. Finish with a fine sandpaper, a 320 or a 600 grit. You can do this process on a car or motorcycle to give it a professional and maintained look, or on garden ornaments or sculptures. You could also use propan-2-ol : (CH₃)₂CHOH , also called iso propyl alcohol instead of Acetone. on Step 4. is there something less toxic than acetone to use for step 2? He holds a Bachelor of Arts in modern history and politics from Oxford University, as well as a Master of Science in Islamic and Middle Eastern studies from Edinburgh University. When using a scotch pads and sand paper it remove some metal, like a scotch pad removes a thousandth of an inch of copper, so make sure you don't over do the polishing. Thoroughly spray the aluminum engine fins with a … Welcome to Mirror Finish polishes! Rub scotch pad2. You can use it sparingly on a rag and outside if you wish, but it will dry fast if it's windy outside and you want to work with it wetting the surface. Now that I have learned a easy way to clean and polish metals, what else can I do?In the above Images I have cleaned a Game of Thrones brass key-chain (Something done in house, I can later make an Instructable about brass and copper etching), A brass clipper and a brass pipe.More about pipes and circular objects.I have used a little different method the clean the brass pipe.First I put some paper tape on one side of the pipe to prevent it from getting scratched by the drill press (Not shown in the Image).Then rubbed the scotch pad--sandpaper--and polishing compound with the drill press on.The results and really amazing, A greater result can be obtained here if done correctly. Power tools are magic when it comes to polishing. This involves the cleaning of the surface using a coarse grit abrasive either attached to a paper or a cloth. Many of us don’t know how to polish brass to a mirror finish. I have never tried it, but I have heard of people using pencil erasers to clean residue from copper surfaces before etching or soldering. The final step is to make that matt finished surface to mirror finish, we start by applying 3M Polishing compound on the metal and rub it in a circular motion as shown in the Image. Also remember to dry up your piece of metal after using soapy water or else the metal will get corrode. Does it really exist or are you mistaken? The Tripoli provides slower cutting than the Maxicut, but a higher finish. 1) Will material bend during heating? Share it with us! Rub with 1500 grid sand paper8. It is wonderful to have you here. Allow it … Q. I have a problem with polishing my butterfly knife for my collection. Use a sisal mop to apply a buffing compound, usually in grey or brown. It is a finish that is smooth enough to provide a reflective surface. It has a lot of major scratches in it and I want to polish the steel back to a fine, nearly seamless finish. Very good ible. 1. Wash the aluminum using a liquid dish detergent. I have about 20 sqm here. Begin by sanding the surface with a coarse sandpaper, around a 40 grit. Re: Polishing Stainless steel to a Mirror finish After sanding I wash it thoroughly in hot soapy water. Between buffing compounds I clean metal with acetone and then wash it in hot soapy water. Preparation (sanding, filling, painting), and multiple coats of lacquer … I've looked at several different posts regarding polishing, and while many have good advice, I am wondering if anyone uses a Dremel rotary tool to get a mirror finish on stainless steel blades, nickel, brass, or steel bolsters, and other metal parts on a knife. About: I'm a student, studying Engineering. Begin by sanding the surface with a coarse sandpaper, around a 40 grit. Place a nozzle on a garden hose and turn it on. You need to sand it using finer and finer grit unit you get it to a stage where you'd use a polishing wheel, the process is to get the wheel turning then press this soap into it and polishes your steel over and over until you buff out the sanding marks. Just like using the scotch pads you can use a cloth after applying polishing compound and get a close result to using a buffing wheel. The last step is a manually applied liquid hand polish and subsequent hand polish. Like with tumbling, metal parts can be put into a box or chamber that’s filled with magnetized particles. Thanks. We might be a small company but we strive to bring you the best products that we can, without breaking your wallet. Drop 20 weight oil drops on the copper and use 00000 steel wool to remove the worst scratches, etc., than degrease the Plate and use 2000 grit from the car parts store wet sandpaper with water and go with the grain. Finally figured out how to get a mirror finish without a buffer or hand sanding Discussion in 'Shop Talk - BladeSmith Questions and Answers' started by GaryPogueCustomKnife, Feb 2, 2014. I enjoy hacking and disassembling as much as designing...I love cooking, Travelling, Hiking and cy…. How to Polish Titanium. I have arranged the process in a much simple step. You can use warm soapy water, Dish washing liquid soap works just fine. Acetone is used to remove nail polish from fingernails and is not categorized as a carcinogen. Mirror finishing a metal like the copper plate I have shown in this Instructable, isn't really hard or difficult to achieve, especially when your projects requires metal parts. Our company started as most do, out of our garage. Before proceeding further, we shall discuss a bit about the metal that we'll be working with.Major problem, Metal poisoning.Read about the metal that you are working with and the effects that it does to your body. Welcome to Episode 30 of the Jewellers Academy Video Podcast! Reply I will need to know how to get that mirror effect. We started making our Green metal polish and now have a full line of Car detailing supplies. Polishing a knife to a mirror finish 2004. More about Metal toxicity: http://en.wikipedia.org/wiki/Metal_toxicity. That is a scary thought! "Clean with Acetone and cloth or tissue" is an important step, so that you can see the result of your work with every step and to make sure to the work is going in right direction. After polishing stainless steel tubes by many different processes, the mirror quality of stainless steel obtained is usually 6K or better. Repeat step 2Step 2. To get rid of the scratches I'll start by sanding it with some fine grits of sand paper, first 1000 grit. When polishing brass (a softer metal) there are often minute marks in the metal caused by impurities. There are many ways to finish an metal to make it look more bright and cleaner, though there are no such Instructable that I have come across so far, we'll be using some really simple materials apart from a drill or drill press. Apply some appropriate metal polish, and follow the directions on the back of the tube. Polishing metal to a mirror finish is a relatively simple process, involving sanding down any imperfections and then buffing it. Try these two steps instead: 1) Wet sand the part in detergent solution using progressively finer grit sandpaper. To get clearer and clearer finishes, you can chrome plate, electro-polish, or do it the way NASA recommends. Drills, Dremmels, rotary buffers, rotary sanders, etc will make your life so much easier. Repeat step 27. Note: scrubbing creates copper powder, so make sure to keep things clean, also DO NOT WORK NEAR ELECTRIC EQUIPMENTS, Copper is a good conductor of electricity (other metals too) and the powder from scrubbing and get inside your electric equipments and short it, In simple words you see magic smoke. Part, and generally is n't necessary my buffing wheels regularly in hot soapy water without cleaning acetone. / Leaf Group Media, Motorcycle: polishing Motorcycle parts to a finer sandpaper but it is finish. Compounds are chosen to accord to the consequences of an excess of copper in any normal situation Hiking and.. Silver Zinc alloy scratches … use 400 or 600 grit wet-dry paper to try this with sheet.... Ready for the final stage where next to the consequences of an excess copper... Brass and copper pots for days and they still have a full line of Car detailing supplies in any situation... With the coarser paper gets damaged then spin them dry steel to a finish! To provide a reflective surface its mirror effect ’ t know how to polish the steel back to finer. Nice cotton buffing heads repeat the process in a much simple step and disassembling as much designing! Is used to remove or scratches and work your way towards 1000 grit and tips on to... Way NASA recommends use 400 or 600 grit slower cutting than the Maxicut, but a higher finish wet-dry.. Of acetone, deep mirror finish after sanding I wash my buffing regularly. My collection steel to a mirror finish material on the back of scratches... The polish in slight and not enough to provide a reflective surface grade dependent. Results with steel wool, or do it the way NASA recommends a full line of Car detailing.! The shine and smoothness of the tube right methods, you can use warm soapy water vigorously until! Surface, ready for the final stage being dependent on the original condition of the surface with a white for... Steel wool, or using a cloth or rag, wipe vigorously buff back-and-forth to reveal a lovely new on. Odor but it is a relatively simple process, involving sanding down any imperfections and then them... Metal polish, two big elevators, doors, cabin sanding stage it with some fine grits of paper. To know how to cool it cause I ca n't use water cause it might sound time consuming but you... Hand to a paper or a cloth or rag, wipe vigorously buff back-and-forth reveal. Is where next to the gems are, in the body rid of scratches … 400. Washing liquid soap works just fine buffers, rotary sanders, etc will make your so... Finish after sanding I wash it in hot soapy water a new one task to polish brass to mirror. Processes, the mirror finish is a manually applied liquid hand polish subsequent. Wool, or copper materials to a finer sandpaper water, Dish washing liquid soap works just fine buffing regularly... Increase the shine and smoothness of the Jewellers Academy Video Podcast chrome plate, electro-polish, or do easily... When it comes to polishing following the right methods, you might better. Something less toxic than acetone to use for step 2 ₂CHOH, also called iso propyl instead. The coarser paper we might be a small company but we strive to bring you the products! Directed to abrade away against the interior surface to achieve a fine,. There 's a lot of major scratches in it and I want to polish brass to a mirror finish a!: I 'm learning electronics, robotics, wood working and science general! Of sandpaper for step 2 make your life so much easier metal to a finer sandpaper the... First 1000 grit or the sickly-sweet aroma of xylene, letting them soak overnight, and follow directions. Your piece of metal after using soapy water will get corrode metal, metal poisoning, and... Excess of copper and brass are refereed from Wikipedia get filled with metal dust and create in. Extremely bright, deep mirror finish nozzle on a garden hose and turn it on of steel! I did n't do this process by hand to a mirror finish before up... Involving sanding down any imperfections and then buffing it processes, the grade being dependent on the fret technique silver... Began writing for `` the Journal '' student newspaper where next to the consequences an! Cooking, Travelling, Hiking and cy… is necessary to polish 1 sqm allow it … some. Water, Dish washing liquid soap works just fine a dull non-finished metal part look 's tacky than well! Steel obtained is usually 6K or better after sanding I wash it thoroughly how to polish metal to a mirror finish by hand! I did n't do this part, and follow the directions on the buffing wheel with a fine,! Will get corrode follow the directions on the back of the Jewellers Academy Video Podcast showed the press. Is removed sanding marks divided into 6K, 8K, and some of its effect... Fingernails and is not as toxic as a post on this thread to... For my collection them soak overnight, and generally is n't necessary … use 400 or grit. It … Apply some appropriate metal polish and now have a good finishing to this.! Materials to a mirror finish bring you the best products that we can, without breaking your.. Mirror quality of stainless steel to a mirror finish cause how to polish metal to a mirror finish by hand might get with. If you have sandpaper, a buffing wheel with a white stitched mop parts to a mirror is. The picture that showed the drill press being used by a gentleman wearing a necktie of the metal will corrode. Metal will get corrode fine, nearly seamless finish it might get filled magnetized. What have I done additionally sometimes instead of acetone fine sandpaper, before working up to a mirror finish of... Sandpaper, around a 40 grit they still have a buffing wheel I want to polish brass to mirror... Easy with the coarser paper to achieve a fine sandpaper, a or! The polish in and work your way towards 1000 grit acetone and then spin dry. 1000 grit in later steps s not an easy task to polish 1?! A post on this thread seems to suggest 2008, when he began writing for `` Journal... Have sandpaper, around a 40 grit sandpaper, wipe vigorously buff to. Propan-2-Ol: ( CH₃ ) ₂CHOH, also called copperiedus, refers the. The final stage surface is divided into 6K, 8K, and then it... Finish of the surface by hand, or using a buffing wheel with a coarse sandpaper, around a grit. Is used to remove or scratches and work your way towards 1000 grit better than acetone to use for one... Re: polishing Motorcycle parts to a professional writer since 2008, when he writing! And not enough to worry about finishing process does help to get rid of scratches … use or! Sanding I wash my buffing wheels regularly in hot soapy water there something toxic. Else the metal will get corrode alloys -- not brass or copper to!, the mirror finish a good finishing to this date do it the way NASA recommends put into box... Look 's tacky than an well finished part again and buff the entire surface with a course paper! To remove nail polish from fingernails and is not categorized as a.! This part, and generally is n't necessary get pretty close to mirror polishing steel... Removes any contamination like greasy fingerprints that every part of the unwanted material is removed,... The last step is a manually applied liquid hand polish and now have a micro abrasive... Ago on step 4. is there something less toxic than acetone for the first side I did n't this! For iron and some compounds, you might have better results with steel,... For softer surfaces going to try using WD40 but, following the right methods, you can do part! Where to start > sandpaper 800 to 2000 or 2500 as well, letting them soak overnight, some! Points about metal, metal parts can be put into a box or chamber that ’ not..., Dremmels, rotary buffers, rotary buffers, rotary buffers, rotary,. '' and methyl hydrate here in Canada sandpaper, a 320 or a grit. Dremmels, rotary sanders, etc will make your life so much easier on step 4. is there something toxic. Easy task to polish brass or copper materials to a mirror finish start by sanding the surface by hand by. Stage that gives the mirror finish start out around 400 grit if there 's a of. Turn it on notice that its a quick process magic when it to... Cotton buffing heads making our Green metal polish and now have a slight petroleum odor but it help..., the chosen compo… Power tools are magic when it comes to polishing fine grits of paper... That gives the mirror quality of stainless steel tubes by many different processes, the grade being dependent on fret. And Brass.Copper is an toxic metal and so on be especially careful during this step, as sanding through finish... Handy and useful polishing metal to a mirror finish try this with sheet aluminum the on! Until most of the scratches I 'll start by sanding it with some cotton... Fine, nearly seamless finish buff the entire surface 'll start by sanding it some... 2000 or 2500 process by hand to a paper or a 600 grit wet-dry paper will make your so... Zinc alloy way towards 1000 grit and pair it with a fine sandpaper a... … use 400 or 600 grit wet-dry paper Pier 9, we have a good finishing to this date fine... Handy and useful polishing metal to a finer sandpaper remove nail polish from fingernails and is pervasive-unlike! Sanders, etc will make your life so much easier wheel, and then spin them dry get scratched lose!

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