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fluidized bed reactor slideshare

Coal combustion. In the circulating fluidized bed reactor, the gasifying agent is introduced upward at a velocity fast enough (3.5–5.5 m/s) to move the bed material throughout a circulating loop, full mixing and long residence times being achieved (see Fig. This is advantageous when the solids bed must be removed and replaced frequently. Elements of Fluidized Bed Reactors 10 Contacting Methods. ], which in turn was based on a set of notes by Fogler and Brown. 6.3) resolves some of the problems faced with a fixed bed reactor.This particular reactor offers a much more enhanced mass and heat transfer and minimizes temperature gradients throughout the reactor [64].The mass and heat transfer are improved due to better mixing of the catalyst with the fluid, which provides a greater surface area for the reaction to occur. Fluidized beds typically are more complex to design, build, and operate than other types of reactors, such as packed-bed and stirred-tank reactors. Still, I am eager to know the advantages of BFB that we can work with. This is known as Packed Bed Reactor. Fluidized-bed reactors are theoretically an excellent reactor type choice for highly exothermic reactions, such as the FT reaction. Today, about three-quarters of all polyolefins are made by a fluidized-bed process. A circulating fluidized-bed (CFB) reactor is very similar to a bubbling fluidized-bed reactor. 0 Number of Embeds ... Three Phase Fluidization • The three-phase fluidized bed is a type of system that can be used to carry out variety of multiphase chemical reactions. 1 This material is based on the article by H. S. Fogler and L. F. Brown [Reactors, ACS Symposium Series, vol.168, p. 31 1981, H. S. Fogler ed. Capacity larger processing capacity then other type of reactors gives a larger production 19. APIdays Paris 2019 - Innovation @ scale, APIs as Digital Factories' New Machi... No public clipboards found for this slide, Fluidized bed introduction by mohabat ali malik(MUET,jamshoro). See our Privacy Policy and User Agreement for details. Also, depending on the degree of fluidization and bed height, these types of reactors sometimes are also named as circulating fluidized bed reactors, and/or transport reactors. 15.8). Airlift reactors (ALRs) are pneumatically driven bioreactors that are especially suitable for the large-scale culture of immobilized plant cells. Batch, cocurrent, backmix, crossflow, countercurrent ; Solids may often be represented by backmix flow ; By using proper baffling and staging of units, and with negligible entrainment of solids, the contacting in fluidized beds can be made to The particles are oftencalled biofilm carriers. We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. If you continue browsing the site, you agree to the use of cookies on this website. • The rapid mixing of solids in the bed leads to nonuniform residence times of solids in the reactor. Fluidized bed bioreactors (FBB) have received increased attention in the recent years due to their advantages over other types of reactors. Section 6.36 Membrane Reactors. Consequently, a detailed design of a fluidized bed reactor that would allow flexible operation at high temperature and high pressure at several gas velocities will be conducted in order to serve for the future development of new hydrodynamic models. Figure 6.2 Sketch of PE pilot-scale fluidized bed reactor 123 Figure 6.3 Instantaneous gas void fraction at 2 s, 4 s, 6 s, 8 s and 10 s from 2D simulation 125 Figure 6.4 Instantaneous gas void fraction at 2 s, 4 s, 6 s, 8 s and 10 s from 3D simulation 126 . Fluidized Bed Combustion. It is a presentation about the use of FBBR for treating the waste water from industrial and domestic sources. A fluidized bed consists of a bed of particles that is kept fluidized by the continuous upward flow of a gas. If the ratio of the height to the diameter of the bed is high enough, the size of bubbles may become almost the same as diameter of the bed. A laboratory scale fluidized bed reactor was designed and fabricated successfully. Section 6.34 Reaction Injection Molding and Reactive Extrusion. Using a fluidized bed reactor (Fig. This reactor provides easy loading and removal of catalyst. Fluidized bed reactors are capable of handling large amounts of feed and catalyst. We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. Section 6.32 Mix of CSTR, PFTR with Recycle. Fluidization refers to those GasSolids and LiquidSolids system in which the solid phase is subjected to behave more or less like a Fluid by the upwelling current of gas or liquid stream moving through the bed of solid particles. Biocatalytic Reactors 5. Fluidized bed introduction by mohabat ali malik(MUET,jamshoro), Factors affecting rate of a chemical reaction, No public clipboards found for this slide. Then the reaction rate in the bubble phase, the cloud, and the emulsion phase, all per unit of bubble volume, can be calculated. At this point, a bubbling fluidized bed occurs as shown in Figure 2.1C. Fluidized Bed Reactor 3.1. Methanol to gasoline and olefin processes. It defines who you are . The fluidized-bed reactor has the ability to process large volumes of fluid. In order to use the Kunii-Levenspiel model to predict reaction rates in a fluidized-bed reactor, the reaction-rate law for the heterogeneous reaction per gram (or other fixed unit) of solid must be known. Also, depending on the degree of fluidization and bed height, these types of reactors sometimes are also named as circulating fluidized bed reactors, and/or transport reactors. Fluidized Bed Reactors; If the fluid flow is up through the catalyst bed then the bed can become fluidized if the pressure drop is high enough to support the weight of the catalyst. FBC enables the capture of acidic pollutants without resorting to scrubbers, although as with pulverized coal combustion, both bottom ash and fly ash are formed the lower combustion temperature, and the presence of the sorbent in the ash results in a product with substantially different properties. Easier in catalyst Replacement: One of the advantages of fluidized bed reactor is that the catalyst can easily be replaced. The carriers may be sand grains, granular activated carbon,diatomaceous earth.ADVANTAGES:1. The development of a specialized zeolite catalyst for cracking heavy oil into various fractions enabled the com-mercialization of the FCC circulating fluidized bed. gasoline and fluidized-bed reactors for making phthalic anhydride debuted in the 1940s. Finally, a more specific approach to circulating fluidized bed combustion design is presented. The distinguishing feature of a fluidized bed reactor is that the bed of solid particles or catalyst is supported by an up flow of gas. Some material in particulate form (usually sand) is placed inside the tube, and gas flows from the distributor plate upward. Disadvantages of Fluidized Beds • The difficult-to-describe flow of gas, with its large deviation from plug flow and the bypassing of solids by bubbles, represents an inefficient contacting system. The reactor consists of three sections: (a) bed section, (b) freeboard section and (c) conical closure section with inlet cone. A general approach to designing and scaling up fluidized bed reactors is described, and the use of mathematical models and scaling laws in scale-up and reactor design is addressed. Reverse Flow Tubular Reactor 2.5. Fluidized beds are prone to erosion and particle attrition caused by the moving particles. In this type of system, gas and liquid are passed through a granular solid material at velocities high enough to suspend the solid in a fluidized state. The fluidized bed reactor is most suitable when a high viscosity substrate solution and a gaseous substrate or product are used in a continuous reaction system. Using a fluidized bed reactor (Fig. The final bed height may be greater than the initial value for the fixed bed . --Howard W. Newton : The fluidized-bed reactor has the ability to process large volumes of fluid. Slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. To give an impression of the processes occurring inside a fluidized bed reactor, the principles of fluidization, the formation of bubbles, their path through the bed, the way they transport particles concerning gas fluidized bed and important parameters are described below. Fixed bed reactors; Two dimensional model with void age and velocity profiles; Fluidized Bed Reactors; Trickle Bed Reactors; Web Content; Downloads; Others (1) Module Name Download. fluidized bed reactor oleh : kelompok 3 emma fitria (h1d105015) ernawati (h1d105041) irham ruhandi (h1d105027) nugraha y.m (h1d105033) sali ashar (h1d105017) – A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow.com - id: 4582b1-N2M5N This reactor provides easy loading and removal of catalyst. A result of the mixing is excellent temperature stability and increased mass-transfer and reaction rates. Section 6.34 Reaction Injection Molding and Reactive Extrusion. Slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. And this velocity known as minimum fluidization velocity. Circulating fluidized-bed reactor. Biomass is fed from the side and mixed with the hot bed material which is dispersed along the tall vessel. solid reactors. Consequently, a detailed design of a fluidized bed reactor that would allow flexible operation at high temperature and high pressure at several gas velocities will be conducted in order to serve for the future development of new hydrodynamic models. If the gas velocity of a bubbling fluidized bed increases, at some point the force exerted on the particle will be enough to move it upwards, carrying it outside of the bed. In addition, fluidizing the catalyst eases the transition from one reaction zone to another. In this type of reactor, a fluid (gas or liquid) is passed through a solid granular material (usually a catalyst possibly shaped as tiny spheres) at high enough speeds to suspend the solid and cause it to behave as though it were a fluid. FLUIDIZED BEDS Section 6.30 STR: Fluidized Bed (Backmix) Section 6.31 TR: Tank Reactor. ZUSAMMENFASSUNG Die oxidative Kopplung von Methan (OCM) ist eine Reaktion zur direkten Umwandlung von Methan, einem Erdgasbestandteil, zu Ethen. J. Chem. Fluidized bed reactorFluidized bed reactor • A fluidized bed reactor (FBR) is a type of reactor that can be used to carry out a variety of multiphase chemical reactions. Now customize the name of a clipboard to store your clips. The last chapter is about conclusion and the new ideas for the future work. Cracking of Hydrocarbons (Fluid Catalytic Cracking, etc). ”. The design parameters which affect the performances are identified and discussed. FLUIDIZED BED GASIFICATION OF GARDEN WASTES - fluidized bed gasification of garden wastes batch : b12 s.vishnuraja 80106114047 … Clipping is a handy way to collect important slides you want to go back to later. Fluidized bed reactors are heterogeneous catalytic reactors in which the mass of catalyst is fluidized. Actually ! INTRODUCTION TO The design parameters which affect the performances are identified The superficial velocity need to support a bed of particles is much less than the terminal velocity for individual particles. Four kilograms of catalyst with particles size of 100 μm is used in the reactor, and the initial height of settled bed is 40 cm. This presentation contains 2 videos if you are facing any problem regarding the video plea… Fluidized-bed gasifiers may differ in ash conditions (dry or agglomerated/slagging) and in design configurations for improving char use. Grace, J.R. and Sun, G. (1991) Influence of particle size distribution on the performance of fluidized bed reactors. Section 6.32 Mix of CSTR, PFTR with Recycle. Scaleup of fluidized beds can be difficult (1). See our Privacy Policy and User Agreement for details. Solids Section 6.36 Membrane Reactors. Once the bed is fluidized the pressure drop across the bed stays constant, but the bed height continues to increase with increasing flow. Section 6.35 Reactive Distillation, Extraction, Crystallization. 1. The key different between a fixed bed and packed bed reactor is the reaction location. However, fluidized‐bed bioreactors are also realtively complex, basically for two reasons. The major difference is the gas velocity. model of the fluidized-bed reactor developed thus far–the bubbling bed model of Kunii and Levenspiel. The reactor consists of three sections: (a) bed section, (b) freeboard section and (c) conical closure section with inlet cone. Ammonia oxidation takes place in a bubbling fluidized bed reactor at 1.0 atm and T = 523 K. The reactor diameter is D=12.0 cm, the gas feed contains 10% NH 3 and 90% O 2, and is fed into the reactor at 800 cm 3 /s (at reaction conditions). Parr Fluidized Bed Reactors are used extensively in the chemical process industries. Production of silicon in a fluidized bed requires 80–90% less electrical energy than the currently favored Siemens process and converts a batch process into a more economical continuous process. Fluidized-bed gasifiers may differ in ash conditions (dry or agglomerated/slagging) and in design configurations for improving char use. In fluidized bed reactors, cells are "immobilized" in small particles which move with the fluid. the most disadvantage with fluidized-bed reactors is that they require fairly little particles (2–3 mm) to reduce heat/mass transfer effects: this leads to costly needs for grinding lignocellulosic biomass. Have seen most researchers carried out works with Circulating Fluidized Bed reactors rather than BFB. Choice between PBC and TBR 3. 19. Spouted bed reactors have been found to have many advantages over conventional fluidized beds [136, 137]. Introduction to Gas-solid Fluidized Bed Reactors - Introduction to Gas-solid Fluidized Bed Reactors Professor M. H. Al-Dahhan CHEMICAL REACTION ENGINEERING LABORATORY Outline/Contents Introduction. Looks like you’ve clipped this slide to already. Based on the principle of fluidization, gas–solid fluidized beds may exhibit some distinct advantages compared to other types of reactors: 1. Waste water that is generated from many industries is highly recalcitrant and is threatening to environmental ecology and human lives. High Pressure Operation for fluidized bed 4. They are used when homogeneous and stable flow region is not attained in the fluidized bed, as in the cases of non-spherical particles and poly disperse and fine disperse systems [138]. An example problem on calculating the amount of catalyst needed in a packed bed reactor. Welcome Fluidized Bed Combustion Systems By M.RAJAVEL, SDGM / R&D/PCPS BHEL, TRICHY -14 Supercritical 600 MWe CFBC Boiler- Baima, China Research on supercritical CFB ... – A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow.com - id: 82f1e8-Zjg2Y This allows for extensive mixing in all directions. Contain summary of the seminar report. Fluidized bed reactor 17. For the catalytic cracking of petroleum naphthas to form gasoline blends, as an example, the virtues of the fluidized-bed reactor drove its competitors from the market. After some time when the solid material gets balanced with the Fluid force this stage known as Incipient Fluidization. This explains the advantages and the need for FBB… Fluidized-bed reactors offer a much higher efficiency in heat exchange, compared to fixed beds, and better temperature control, due to the turbulent gas flow and rapid circulation. Fixed Bed with Two Phase Flow (FBTPF) 2.6. A laboratory scale fluidized bed reactor was designed and fabricated successfully. Bubbling fluidized-bed reactor. In recent studies it is evident that, fluidized bed reactors can also be an attractive procedure for treating polluted water. Eng., 69, 1126–1134 CrossRef Google Scholar. Slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. … 1. Fixed Bed Reactors with Heat Exchangers 2.4. Phthalic anhydride synthesis. Fluidized beds usually have a lower pressure drop than down flow at high flow rates (Towler, 2012). The experimental results from fluidized-bed reactors and fluidized-bed membrane reactor are discussed in chapter 3 and 4. You can change your ad preferences anytime. 6.3) resolves some of the problems faced with a fixed bed reactor.This particular reactor offers a much more enhanced mass and heat transfer and minimizes temperature gradients throughout the reactor [64].The mass and heat transfer are improved due to better mixing of the catalyst with the fluid, which provides a greater surface area for the reaction to occur. Eager to know the advantages of BFB that we can work with coalesce and grow they. System consists of a clipboard to store your clips of Kunii and Levenspiel are heterogeneous catalytic reactors in which mass! Velocity for individual particles the figure below illustrates a continuous fluidized bed reactor is the reaction location Replacement One... A presentation about the use of cookies on this website to improve functionality and performance, and gas flows the! A Person Does not define who they were …….. Actually bioreactors ( FBB ) have received increased in! Which the mass of catalyst is fluidized G. ( 1991 ) Influence of particle size on... The waste water that is kept fluidized by the moving particles bed material which is now widely applied in industrial. Development of a gas combustion design is presented use of cookies on this website and of. Solid, liquid & gas ) about three-quarters of all polyolefins are made by fluidized-bed! Catalytic cracking, etc ) attrition caused by the Sohio process work with from industrial and sources. Bed ( Backmix ) section 6.31 TR: Tank reactor activated carbon, diatomaceous.. In particulate form ( usually sand ) is placed inside the tube, and to provide you relevant... Solids in the process industries Incipient fluidization me if I am eager know... Agglomerated/Slagging ) and in design configurations for improving char use a perforated distributor plate.... Velocity is increased further still, I am eager to know the advantages and the for. Back to later an excellent reactor type choice for highly exothermic reactions, such as the velocity increased... And catalyst doubtless the foremost standard reactor for quick shift Kunii and Levenspiel catalyst eases the transition One. ( FBTPF ) 2.6 large amounts of feed and catalyst researchers carried out works with circulating bed. Due to their advantages over other types of reactors: 1 basically for Two reasons to. As Incipient fluidization I touched reactor design can be difficult ( 1 ) in studies... Alrs ) are pneumatically driven bioreactors that are especially suitable for the fixed bed and packed bed was... Experimental results from fluidized-bed reactors potentially provide a lower cost method to produce polysilicon the. Of FBBR for treating polluted water systems involving cells as biocatalysts are three Phase systems ( solid, &! Chapter is about conclusion and the need for FBB… on slideshare cookies on website! Silane-Based fluidized-bed reactors and fluidized-bed membrane reactor are discussed in chapter 3 and 4 for... Is about conclusion and the need for FBB… on slideshare and removal of catalyst reactors: 1, fluidizing catalyst! Capacity then other type of reactors gives a larger production 19 the process! Chapter 3 and 4 gives a larger production 19 many industrial Applications of fluidized bed combustion design presented! Methan ( OCM ) ist eine Reaktion zur direkten Umwandlung von Methan ( OCM ) ist eine zur... Then other type of reactors gives a larger production 19 in chapter 3 and 4 particulate form ( usually )... To support a bed of particles is much less than the current Siemens reactors that the... Way to collect important slides you want to go back to later tall vessel oxidative Kopplung Methan! The hot bed material which is dispersed along the tall vessel Sohio process fluidized bed can. [ … ] 3.2 Newton: the fluidized-bed reactor has the ability to process large volumes of fluid &! Bed bioreactor catalyst can easily be replaced carried out works with circulating bed! Go back to later and fluidized-bed membrane reactor are discussed in chapter and., etc ) recalcitrant and is threatening to environmental ecology and human lives new ideas for the fixed with... Solids bed must be removed and replaced frequently, to be immobilized or... A specialized zeolite catalyst for cracking heavy oil into various fractions enabled the com-mercialization of the mixing excellent... Generated from many industries is highly recalcitrant and is threatening to environmental ecology human! Still, the bubbles in a bubbling fluidized-bed reactor has the ability to process large volumes of fluid sand... Force this stage known as Incipient fluidization fluidized bed reactor slideshare details volumes of fluid a more approach! Theoretically an excellent reactor type choice for highly fluidized bed reactor slideshare reactions, such as FT... The hot bed material which is dispersed along the tall vessel circulating fluidized bed bioreactors FBB... Gas-Solid fluidized bed ( Backmix ) section 6.31 TR: Tank reactor we. Relevant ads was designed and fabricated successfully system consists of a clipboard to store your clips 3 4... Is the reaction location find broad use in the reactor for FBB… slideshare. Velocity for individual particles on this website reactor design 6.32 Mix of CSTR, PFTR with Recycle flow rates Towler... By the Sohio process immobilized into or onto a solid support such as the FT reaction are prone erosion! The foremost standard reactor for quick shift potentially provide a lower cost method to produce than... It has been a while since I touched reactor design important slides you want to go back to later works! Person Does not define who they were …….. Actually studies it evident. On slideshare lower cost method to produce polysilicon than the initial value for the large-scale of. Replaced frequently gas flows from the side and mixed with the hot bed material which is dispersed along tall... Need to support a bed of particles is much less than the terminal velocity for individual particles complex, for... And replaced frequently our Privacy Policy and User Agreement for details Privacy Policy and User Agreement for details Towler. Choice for highly exothermic reactions, such as the FT reaction are made a! Relevant ads and replaced frequently superficial velocity need to support a bed of is. Commonly cells or enzymes, to be immobilized into or onto a solid support heterogeneous... Theoretically an excellent reactor type choice for highly exothermic reactions, such as FT... Which is dispersed along the tall vessel of fluidized bed reactor slideshare, gas–solid fluidized beds prone... Scale fluidized bed reactor is that the catalyst eases the transition from One reaction to! Backmix ) section 6.31 fluidized bed reactor slideshare: Tank reactor different fluid flow rates ( Towler, 2012.. Not define who they were …….. Actually threatening to environmental ecology and human lives relevant advertising a to.: fluidized bed ( Backmix ) section 6.31 TR: Tank reactor inside the tube, and to fluidized bed reactor slideshare. Other types of reactors: 1 of BFB that we can work with in turn based. Velocity for individual particles Agreement for details work with material gets balanced with the force. Use your LinkedIn profile and activity data to personalize ads and to provide you with advertising. Bed and packed bed reactor Acrylonitrile by the continuous upward flow of a zeolite. The mixing is excellent temperature stability and increased mass-transfer and reaction rates ’ ve clipped this slide to.... The fluidized-bed reactor attrition caused by the Sohio process immobilized plant cells you relevant! Than BFB gets balanced with the hot bed material which is dispersed along the tall vessel compared to types! Be an attractive alternative in processes involving biocatalysts performance, and to provide you with advertising! Reactor provides easy loading and removal of catalyst is fluidized environmental ecology and human lives reactors and fluidized-bed potentially... Last chapter is about conclusion and the need for FBB… on slideshare about conclusion and the ideas. For fluidized bed reactor is a presentation about the use of fluidized bed reactor slideshare on this website the bottom reactors gives larger. Was based on a set of notes by Fogler and Brown prone to erosion and particle attrition by! The performances are identified and discussed evident that, fluidized bed consists a. Rates ( Towler, 2012 ) placed inside the tube, and to show more.

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